February 5, 2013
Method Developed For Large Scale Production of Defect-Free Graphene
|A new way of growing graphene without the defects that weaken it and prevent electrons from flowing freely within it could open the way to large-scale manufacturing of graphene-based devices with applications in fields such as electronics, energy, and healthcare.|
The discovery, reported in a paper published in ACS Nano, reveals how these graphene flakes, known as 'domains', can be lined up by manipulating the alignment of carbon atoms on a relatively cheap copper foil – the atomic structure of the copper surface acts as a 'guide' that controls the orientation of the carbon atoms growing on top of them.
A combination of control of this copper guide and the pressure applied during growth makes it possible to control the thickness of these domains, the geometry of their edges and the grain boundaries where they meet – 'seams' that act as obstacles to the smooth progress of electrons necessary to create efficient graphene-based electrical and electronic devices.
"Current methods of growing flakes of graphene often suffer from graphene domains not lining up," said Professor Nicole Grobert of Oxford University's Department of Materials who led the work. "Our discovery shows that it is possible to produce large sheets of graphene where these flakes, called 'domains', are well-aligned, which will create a neater, stronger, and more 'electron-friendly' material."
In principle the size of the sheet of graphene that can be created is only limited by the size of the copper base sheet.
"This is the first time anyone has shown that the many different types of copper surfaces can indeed strongly control the structure of graphene," stated Grobert.
|Scanning Electron Microscope image of well-aligned hexagonal graphene domains. Image Source: University of Oxford|
"People have used copper as a base material before, but this is the first time anyone has shown that the many different types of copper surfaces can indeed strongly control the structure of graphene," said Professor Grobert. "It's an important step towards finding a way of manufacturing graphene in a controlled fashion at an industrial scale, something that is essential if we are to bridge the gap between fundamental research and building useful graphene-based technologies."
SOURCE University of Oxford
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